Embroidery Overview

G54.com has a full embroidery facility. Embroidery is very versatile and can be applied to many different products: hats, beanies, polos, dress shirts, t-shirts, jackets, bags, and many more. We are capable of creating your corporate apparel or retail needs.

Our in house facility allows us to monitor and control the embroidery process from start to finish:

  • Creating art
  • Digitizing designs
  • Ordering goods
  • Sewing product
  • Finishing services
  • Delivery

Thread Colors

With over 80 different thread colors we are sure to recreate your art into an eye catching finished product.

Up to 15 thread colors per design
Vast collection of thread colors to choose from

Stitch Count / Prices


The complexity and size of your design will determine the stitch count. For current pricing on designs please consult with a salesperson.

If art needs to be converted into embroidery, a digitizing fee of $15.00 per 1,000 stitches will apply.

Preparing hats for embroidery
Corporate identity decorating

Embroidery Guidelines

The majority of embroidered products are typically sewn on the front of a ball cap, the left chest of a sport shirt, or across the front of a sweatshirt.


Standard embroidery hoop sizes used to stretch fabric and create even stitching surface

Embroidered Caps


The maximum size we can embroider on the front of a ball cap is 2.5 inches tall by 5.0 inches wide. We can also sew on the side and back panels. Please consult a salesperson for specific options and prices.

Embroidery shown on two different hat colors

Embroidered Caps


Hats printed overseas have many customizable options

G54 Design Apparel has very competitive prices on fully customizable overseas hats. Starting with a base price cap of $2.24 then adding all the toppings (from 3D puff embroidery, to applique, to woven labels) anything is possible.